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Powder-coating material is essentially plastic that has been ground into a fine powder, with resins, color and other ingredients added to provide the desired coating film. Polyester powders are the most common. Heat is applied to melt the powder that cools as a hard film, enclosing the bullets.
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Powder cost per pound = $3.50. A pound of powder with a specific gravity of 1.0 at 100-percent utilization will cover 192.3 ft. 2 at a thickness of 1 mil. That is the starting point for calculating the powder cost. 192.3 × 0.90 material utilization with reclaim ÷ 2 mils thickness × 1.4 specific gravity = ft. 2 /lb. Labor cost looks at the Buy Powder Coated Steel Sheet
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